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Baffle box is a type of stitching used in the construction of down comforters. Down comforters are constructed by sewing down and feathers between a top and bottom cover, usually made of cotton, silk, or polyester. There are two main kinds of stitching used to sew down comforters: baffle box and box stitch (also known as “sewn through”). A baffle box comforter has strips of material sewn between the top and bottom in a checkered pattern. The modern construction using baffles or boxes is intended to keep the down evenly spread out across the down comforter.
Box stitch is more common and more expensive to create than baffle box stitching. It is generally the best weight for lighter weight comforters. Box stitch also is best for heavier comforters where a sculpted or puffy look is desired. Baffle box is generally better in heavier comforters because the down expands more fully, maximizing the insulation value of the comforter.